Bringing Ideas to Life

Karasko Engineering

Medical Devices and Consumer Electronics Product Development consultants

Any Stage

Early Concepts

It starts with just an idea.
We can work with from the ground and help design, develop, and rapidly prototype.

Ready to Manufacture

Already have a working prototype?
Let our team refine and document your concept to bring it from prototype to product.

About Us

Our Expertise

Our backgrounds range from Medical Devices, Consumer Electronics, and Aerospace/Defense. With work on one-off devices to mass produced consumables as well as everything in between. Many of our products are in the market after undergoing the necessary regulatory testing and approvals such as 501(k), De Novo, FCC, and IEC testing.Our Primary focus is on mechanical and system level design with electronics and firmware/software as support.Many of our past projects include mechanical, electromechanical, and electro-optical systems.

Our Core Competencies:

Mechanical Design
Rapid Prototyping
DFx - Design For: Manufacturing, Assembly, 3D Printing
Manufacturing Technologies including Additive manufacturing, CNC Mill and turning, Injection Molding, Vacuum forming, EDM, Metal forming, and more.
Tooling and Fixtures
Drawings and tolerance analysis including GD&T.
Manufacturing Instructions
Risk Analysis/FMEA
Verification/Validation Testing and Reports

Sample Past Projects

Medical Devices

Breath Analyzer	Handheld and battery powered breath analyzer with a consumable using colorimetric sensors
Immunochemistry Instrument	Desktop and portable with accompanying microfluidic consumable cartridge. Handles fully automated sample to answer testing using an internal custom fluorescent microscope
Molecular Instrument	Desktop Device with microfluidic consumable for high speed and high multiplex PCR assay. Sample preparation and bespoke fluorescent optics with simultaneous reading of multiple wavelengths
Smart Surgical Instrument	IMU powered consumable handheld to help with placement of implants during orthopedic surgery.
Automated Sample Prep	Desktop Device which automated biological sample preparation and DNA purification

Consumer Electronics

Intelligent Balls	Embedded sensors (IMU, GPS, etc) inside various athletic balls (golf and soccer) for tracking and telemetry
Energy Harvesters	Electromechanical generators to harvest kinetic energy in applications such as light switches, door sensors, and vibration sensors.
Water Sensor	Battery free water sensor capable of communicating over BLE when triggered
Thermal Exchangers	Developed various cold plates and heat exchanges for high power electrical systems

Contact Us

Have a project in mind? Send us a message